Vw Transporter T4 Workshop Manual Diesel 2000 2004 Greg Hudock File Name: Vw Transporter T4 Workshop Manual Diesel 2000 2004 Greg Hudock. These include the temperature sender unit for the water temperature. Section Brakes will refer to details where to find the code for the fitted front brake calipers, without the need to remove the front wheels to check their construction. Painting preparation and procedures Body repair and replacement procedures, including the sliding fabric sunroof and convertible top. The single Z is a filler letter.
The following engines are covered in this manual: The 1. Ask a helper support the vehicle from the other side. Each transmission has a code and is allocated to a particular engine within the vehicle range. A pair of pliers for spring-type clamps may be required to open the hose clamps. Engage a gear and chock the front and rear wheels on the other side. Lock the lock carrier plate in position. The engine has a performance of 50 kW at 3700 rpm.
All measurements and detailed cutting, alignment and welding instructions. Even if you never intend to service your car yourself, you'll find that owning a Bentley Manual will help you to discuss repairs more intelligently with your service technician. Not all models have the stabiliser bar. As not all transmissions, i. If any of the radiator hoses have been left on the engine connections, remove them now. Other instructions, usually headed Servicing, will cover the dismantling and repair of the unit once it has been stripped from the vehicle. Earlier engines of the same capacity were rated at 45 kW at the same speed.
It is pointed out that the major instructions cover a complete overhaul of all parts but, obviously, this will not always be either necessary and should not be carried out needlessly. To tilt the radiator towards the front, in the direction shown by the arrow in Fig. Note that the radiator grille must be removed in the case of certain models. The type identification plate can be found near the front door pillar, close to the door striker plate, at the position shown in Fig. There is also a 55 kW diesel engine.
. To do this, refer to Fig. Always use the torque settings given in the various main sections of the manual. If necessary, use the vehicle jack to lift the vehicle slightly, until the mobile jack can be inserted. Disconnect the throttle control cable from the lever on the injection pump, remove the clip from the cable bracket and free the cable from its attachment.
The connection to the rear drive shafts takes place at the inside of each rear wheel hub carrier. However, we summarise below a few of the more important procedures and draw your attention to various points of general interest that apply to all operations. Note that on models with extended front end you will have to remove the radiator grille. Always make sure that the vehicle is adequately supported, and on firm ground, before commencing any work on the underside of the car. Disconnect the operating cable from the cold start device. This historical archive edition covers procedures for routine maintenance, troubleshooting, repair and rebuilding. Chock the front and rear wheels on the other side of the vehicle with a brick, to prevent the vehicle from rolling off the jack.
It is always difficult to raise a vehicle first on one side and then on the other. The problem is that once you have gotten your nifty new product, the vw transporter t4 workshop manual diesel 2000 2004 hudock greg gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. The vehicle manufacturer operates a policy of constant improvement and updating and it is only by quoting the vehicle and engine numbers that your dealer can provide you with the correct spares and replacements. This is a a legal requirement and b will avoid complications whenever you want to sell, part exchange or use the vehicle abroad. If not available, cut through the old clamps and use screw-type clamps during installation. The wheel hub carrier is bolted to the outside of the suspension arm. In every manual we provide full factory repair procedures, specifications, tolerances, electrical wiring diagrams, and lubrication and maintenance information.
Vw Transporter T4 Workshop Manual Diesel 2000 2004 Hudock Greg can be very useful guide, and vw transporter t4 workshop manual diesel 2000 2004 hudock greg play an important role in your products. The numbers are referred to in the text. Spring clamps can be replaced with screw-type clamps during installation. To do this, unscrew the screws and nuts shown in Fig. To do this, pull the cable in Fig.
The bolt used for the height adjustment of the stands Fig. Proceed as follows for the two engine types: The engine is removed without with the transmission from below the vehicle. Knock the pins out of the spreader clips on the L. The number 370 refers to the model designation. This operation will also be necessary for various maintenance and service operations and the following description will be referred to at various stages when required. As anti-freeze is contained in the cooling system, check the condition of the solution before deciding whether to drain it or to collect it in a suitable container. Bentley manuals are the only complete, authoritative source of Volkswagen maintenance and repair information.
References to the left-hand and right-hand sides are always to be taken as if the observer is at the rear of the vehicle, facing forwards, unless otherwise stated. Disconnect all electrical leads from all remaining switches, connections, etc. To jack-up the front of the vehicle, place the jack underneath the crossmember at the position shown in Fig. The individual parts of the front suspension can be removed from the vehicle without dismantling the complete assembly. Remove the hoses from their connections to create enough room for the removal of the radiator assembly. Inch conversions are given in most cases but these are not necessarily precise conversions, being rounded off for the unimportant values. There are a number of variations in unit parts on the range of vehicles covered in this Workshop Manual.