We specialize in repair manuals, owners manuals and parts manuals. Give us the opportunity to serve you. Bleed air without mounting the unit on the outboard motor. Be sure to remove the air bubbles, or they will cause air in the system. It could also damage this Honda product or create an unsafe condition.
Torque to 187 N·m 19. You can be burned or seriously injured when handling fuel. Check for continuity between the commutator and armature shaft. Do not take short cuts. Remove the engine from the outboard motor page 13- Remove the following parts. You can be burned or seriously injured when handling fuel.
Apply soapy water to the circumference of a new water seal 14 X 26 X 6 mm , and install it on the seal holder. Tilt the outboard motor up slightly until the drain hole is at its lowest point. These groups contain general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components. Tightening Part name point 1 —. You can be burned or seriously injured when handling fuel. Some bulky and heavy items will incur additional charges. They may not show exactly the Tohatsu 40 2 Stroke Outboard in your possession.
Do not confuse them on assembly. However, it contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Is the throttle link and throttle cable adjustment correct? If gasoline overflows from the vapor separator, perform the following check. If the fuses are normal, install them in the fuse box and check for continuity between the terminals shown below. So please make sure your email address is correct.
Remove the starter motor page 9-5. This is not a complete service manual. In some cases, its the same manual. Place the armature in an armature tester commercially available. Adjustment and repair operations also include reference to wear limits for Tohatsu 40 2 Stroke Outboard. Use a hot plate or oven to heat the cylinder evenly to 150°C 302°F.
Tighten the bolts to the specified torque in the numbered order as shown. Be sure to check back from time to time as we are always updating the resource center. You can be burned or seriously injured when handling fuel. Use only genuine Tohatsu 40 2 Stroke Outboard parts as listed in the parts catalogue. Install the following parts: — Under cover rear bracket page 6-16 —. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.
Where accurate measurements are required, they can only be made using calibrated, precision instruments. Measure and record each rocker arm I. Check the fuel line, fuel hose, and the fuel tubes for damage, fuel leakage,. Apply the specified air pressure to the gear case again, move the shift rod, vertical shaft and the propeller shaft, and locate the point where the air is leaking. For professional commercial use, log hours of operation to determine proper maintenance intervals.
Check the piston for warpage and cracks. After adjusting the intake and exhaust valve No. Replace the propeller or split pin, if necessary. Whether using a paper manual or digital download manual, you'll find the same features in both. Just imagine how much you can save by doing simple repairs yourself. Tohatsu 40 2 Stroke Outboard Service workshop manual.
A basic knowledge of mechanics, including the proper use of tools and workshop procedures is necessary in order to carry out maintenance and repair work, satisfactorily. Tighten the bolts to the specified torque. What it does is provide you the proper framework within to work on your engine if you exercise some common sense and if your desire to work on your engine does not exceed your ability. At the click of a mouse you have access to the most comprehensive diagnostic, repair and maintenance information as used by professional technicians. Does the warning buzzer sound twice and then stop? It has been prepared so that if this manual is thoroughly read, even comparatively new personel can give satisfactory after services to the customers as well as disassemble and maintain the vehicle. Fuel supply system inspection Measure the fuel pressure page 5-97.