Hub covers must be installed to prevent water intrusion, which could cause an imbalance condition. Adjusting the Cam Chain Setting the Tension. Spigot Bore and O-Ring Counterbore Dimensions Depth Bore Description 1. Retaining rings can slip from the pliers and could be propelled with enough force to cause serious eye injury. Damage to seating surfaces can cause leakage. Drain the brake fluid from the front brake reservoir and lines per the instructions in the service manual.
Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the battery cables, negative cable first. Mask off all bearings and oil holes to prevent debris and contaminants from entering those areas. Valve Adjustment Keep those Clearances open. Spigot Bore and O-Ring Counterbore Dimensions Table 1. Roller Bearings Getting things rolling.
Gas Tanks Keeping the Go Juice from leaking away. Insert wires through crankcase hole. Remove primary chaincase according to the instructions in the Service Manual. Exploded Forks Exploded Front Fork Views. Unplug the voltage regulator and remove the stator 3. Install the chrome hub cap 2 on the side opposite the brake disc.
From there you can view and print the whole thing, or only the category, or page you need! Use the appropriate service manual procedures. Definitions What does a Tune-Up or Top-End Job, consist of? Remove existing air cleaner assembly. Kit Contents See the Service Parts section for kit contents. Disassemble, clean and inspect all parts to be re-used per Service Manual instructions. Disassembly, cleaning, inspection, and assembly instructions are included. Install the brake disc according to service manual procedures. Remove the upper seat rail plate.
The text of this manual is divided into sections. Carburetor Theory and Tuning Changing those jets. I dont need no clutch lever! Use in well ventilated area. Always use caution and protect surfaces from spills whenever brake work is performed. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Engine Start Up Startn her up.
Simple to complicated repairs can be completed effortlessly with the information provided. Print out the pages you need or print the entire manual as a whole or just view from your screen. Wear safety glasses or goggles when removing or installing retaining rings. Dual brake disc models: Install one stainless steel hub plate 3 between each brake disc and wheel hub. Position motorcycle on a suitable lift. Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner, part number 94683-99. Rear Wheel Removal Pull your rears.
The information has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all disassembly, repair, assembly and inspections. If swallowed, obtain medical attention. Single brake disc models: Install one stainless steel hub plate 3 between the brake disc and wheel hub. Torx screw 5 replace 7. Heres Tips on how to do it. In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs.
Pull wires through crankcase hole. Changing your Oil, Page 1 Changing your Oil and Filter. Refer to the Service Manual and follow the instructions given to remove the Maxi® Fuse. Remove existing clutch diaphragm spring. Follow up by thoroughly wiping affected area with a clean, damp, soft cloth small spills or washing with a large quantity of soapy water large spills. Cam Chain Veiws Different ways to set the Tension. Engine Compression Testing Finding the Pressure.