Install the crankshaft into the left crankcase. Due to the semiconductor in circuit, it is necessary to use a specified tester for accurate testing. Clean any gasket material from the cylinder surface. Use general purpose grease for parts not listed. Disconnect the ignition coil wires and remove the ignition coil bolt and ignition coil. Remove the wear indicator plate and felt seal. After reassembly, check all parts for proper tightening and operation.
Inspect the kick starter spindle bushings for wear or damage. Float Chamber Float Float Valve Loosen the float pin screw. Disconnect the battery negative - terminal before operation. Avoid getting grease and oil on the drive belt and pulley faces. Accurate, clear and concise text, combined with detailed illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their scooter. Be sure to compress the valve springs with a valve spring compressor. Service Limits: Right : 206.
Install the piston rings onto the piston and measure the piston ring-to-groove clearance. Use care when removing and installing the oil pump not to allow dust and foreign matters to enter the engine and oil line. This is the same information the dealer technicians and mechanics use to diagnose and repair your scooter. The installation sequence is the reverse of removal. Inspect the float valve and valve seat contact area for stepped wear or contamination.
Remove the frame body cover. Remove the cam chain tensioner sealing bolt Sealing Bolt Bolts and spring. Cover Remove the frame body cover. Remove the front shock absorber upper mount bolts. You will be able to use this Manual for as long and for as many times as you like with no restrictions.
Tighten the intake manifold band screw. Separate the engine cover joint claws. Connect the auto bystarter yellow wire to the positive + terminal of a battery and green wire to the negative - terminal. If however your download does not work please email and a replacement download link will be sent to you. Run the engine for 2 3 minutes and check the oil level after the engine is stopped for 2 3 minutes. Turn on the headlight switch. Disconnect the fuel unit wire connector.
Gasket Dowel Pins Install the transmission case cover. Be sure to align the punch mark with the holder joint. Check the entire shock absorber assembly for oil leaks, looseness or damage. Do not damage the fuel unit wire. Measure the drive belt width. Raise the front wheel off the ground and check that the steering handlebar rotates freely. If the ignition timing is incorrect, check the ignition system.
Measure the resistance between the terminals using the electric tester. Inspect the seal rubber for damage or deterioration. Drive in the right bearing. Remove the steering stem lock nut using long socket wrench. Inspect the return spring for weakness or damage.
Inspect the damper rubber for deterioration or damage. Apply a small amount of engine oil to the felt seal and install it to the brake panel. Measure the movable driven face I. Rear Carrier Remove the three bolts attaching the rear carrier. Generator Lighting coil resistance 20 Yellow Green 0. Inspect the engine hanger bushings and stopper spring for wear or damage.