Why do I choose Polaris Engineered Parts? Complete step-by-step instructions, diagram's, illustration's, wiring schematics, and specifications to completely repair your vehicle with ease! I think the biggest issue right now is the electrical. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Always use seat belts and cab nets or doors as equipped. All models, and all engines are included. The original carb wasn't really dirty or clogged. It ran rough been sitting out in the weather for a while.
I need every piece to fit together perfectly the way it was engineered to. Passengers, if permitted, must be at least 12 years old. I tried to be nifty by turning the battery to put the terminals in an easier spot to get to, but forgot to reverse the cables too. Never engage in stunt driving, and avoid excessive speeds and sharp turns. I need a pdf of the service manual for the 2002 polaris sportsman 500 if any one can help me.
When we discovered my mistake and corrected it, we turned on the bike, but the display did not light up and the key did not turn on the starter. You must read the service manual and be familiar with the service procedures before starting the work. . A friend and I started by adding a new battery and it would start barely with the choke and his hand over the air-filter. Consumer Warning In order for work to be performed safely and correctly many parts replacement procedures and repair procedures must be done by trained Polaris service technicians in a properly equipped shop.
Call 800-342-3764 for additional information. There is a cable in the top, front of the engine that splits into two connectors. It will start if you massage the throttle a bit and it will continue to run. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary. In a sentence, I reversed the positive and negative on the battery like a dummy. After installing the new carb it runs exactly the same.
I have a new battery in now and changed the rectifier and when I take the cable loose it dies. You get everything you will ever need on one easy-to-use cd-manual. But I must learn more about the fuses and their location and such. It covers every single detail on your vehicle. Certain procedures require the use of special tools that are not available to the general public and your dealer will have to perform these procedures for you as necessary. I have to locate the fuses to trouble shoot. I'll use it as a spare.
. The connected side is in the photo. It has a good cable and it is hooked up. I decided to install the new battery in the holder on the side. . Factory highly detailed repair manual's, with complete instructions and illustrations, wiring schematics and diagram's to completely service and repair your vehicle.
I do not see anything in range of this connector so I don't know if this is normal or not??? I don't see this cable and connectors listed in the Can-Am shop manual. Also, the shifter does not seem to do anything in the trans. . Tons of pictures and diagrams at your fingertips!! The other side has the yellow banded section and is not connected. The failure to follow correct procedures and use correct tools could result in serious injury or death. Check local laws before riding on trails.
I know it is hard to say without seeing them and testing them out, but any experiences in general may help me to decide. Procedures indicated to be performed by dealers only could void your warranty if performed incorrectly. . Contents include the following topics with exploded diagrams and part number lists. If you have any doubt as to your ability to perform any of the procedures outlined in this service manual, contact an authorized Polaris dealer for service.
All riders should always wear helmets, eye protection, and protective clothing. This manual very useful in the treatment and repair. Warning: Polaris off-road vehicles can be hazardous to operate and are not intended for on-road use. Tryen to save money and do it myself. Because I know a machine is only as strong as its weakest component. All Manuals Are Windows and Mac compatible! Contents include the following topics with exploded diagrams and part number lists. I take it seriously and having the best is important to me.
What happen is I let someone put in my new battery because I was busy and they reversed the polarity and i did not check their work b4 I started it up and when I turned the key and tried to start it, it made some clicking sound as it was going to start and then started smoking immediatally somewhere under the seat. That's why I got a Polaris and that's why I maintain it with Polaris Engineered Parts. All riders should take a safety training course. © 2019 Polaris Industries Inc. I only have a few things that I have observed since the new carb: The choke still doesn't do anything.