Check the camshaft bearing journals A, Figure 46 for wear or scoring. If necessary, remove the Allen bolts Figure 208 securmg the starter clutch assembly to the backside of the alternator rotor and remove the assembly. Using a crisscross pattern, tighten the nuts secur- ing the engine hanger plates and the cylinder head Figure 71. It covers every single detail. Install the inner rotor into the outer rotor in oil pump body.
Remove the neutral switch by unscrewing it neutral switch can be replaced with the engine in with a socket. Screw the oil filler cap on securely. . Install the long pushrod Figure 20. Inspect for chipped or missing teeth on the middle drive Figure 198 and the driven gear A, Figure 199. Examine the shift shaft assembly spindle for damage.
If the base gasket is stuck to the bottom of the cylinder it should be removed and the cylinder surface cleaned thoroughly. Without removing valves, remove all carbon deposits from the combustion chambers Figure 30 with a wire brush. And did we mention the fact that your Saving the Trees. Tools To perform a tune-up on your Yamaha, you will need the following tools: a. To replenish the chain lubricant, remove the grease filler plug on the chain case and refill with the correct quantity Table 5 and type Table 4 of grease. Remove the oil pump drive sprocket as 10.
Disconnect the fuel pump electrical connector A, 7. If any of these conditions exist, replace the pads as described in Chapter Ten. Loosen, but do not remove, all engine mounting bolts and nuts. Inspect the pressure plate Figure 32 for signs of wear or damage; replace if necessary. Remove the left-hand and right-hand engine braces. These Yamaha gaskets are cut from material of the You must know the model serial number for precise thickness needed. On all other models, remove the fuel tank from sage.
Occasionally, threads are stripped through carelessness or impact damage. If necessary, trim the new spoke at the threaded end to match the original and dress the end of the threads with a thread die. While dealers can obtain virtually every part for your motorcycle, the accessory dealer is usually limited to normal high wear items such as shock absorbers, tune-upparts, various engine gaskets, cables, chains, brake parts, etc. Straighten out the locking tab A, Figure 13 on the clutch nut lockwasher. Install the locating pin Figure 33 into the end 27.
Inspect the outer housing for cracks. Remove the spark plug with a spark plug cold plug for hard summer riding and a wrench. Disconnect the vent hose B, Figure 6 from each carburetor. The front of any component, such as the Degreaser Figure 2 , for washing the engine and engine, is the end which faces toward the front of related parts. Have a Yamaha dealer check the main switch the reading should be infinity.
Left-hand footrest bar, if so equipped. When performing the adjustments in this chapter, make sure not to exceed the air pressures specified in Table 6. Used parts can be obtained for roughly half the price of new ones, but you can't always be sure of what you're getting. Save paper with this fully electronical version. An understanding of the function of each of the The exhaust system consists of two exhaust carburetor components and their relationship to pipes, a crossover pipe and two mufflers. See Chapter Two and Chapter Three for details.
Stuff clean shop cloths into the crankcase opening to prevent objects from falling into the crankcase. If removed, install the 2 small locating dowels A, Figure 65 and a new cylinder head gasket B, Figure 65. Remove the clutch boss Figure 17. If continuity is present, the alternator stator or alternator wire s is shorted to ground. A blown gasket could indicate possible cylinder head warpage or other damage. Carefully pull the string back through the frame, throttle cable. Here you will find the most complete Service Repair Manual for 1981-2003 Yamaha Xv 535-1100 Virago Motorcycle.
Set the ohmmeter scale to read ohms xl 0. Take a final look all over the engine to make sure everything has been disconnected. The wheel bearings should be cleaned and 3. Remove the circlip, oil seal and spacer from the left-hand side. When the armature is inserted through ure 56. Service to the emission control system is limited 18. On tube-type tires, inflate the tube just enough to round it out.
The fuel pump system consists of a fuel pump, 2. Drive axle 1st gear 10. If you cannot determine the exact cause of any electrical system malfunction, have a Yamaha dealership retest that specific system to verify test results. After aligning the gear teeth, lower the timing gear assembly so that it engages with the flywheel drive gear. Adjust the clutch as described in Chapter Three in this section of the manual. Replace the master cylinder body if necessary. Install the cover and position it so the intake lip touches the projection on the frame Figure 41.